Multiple Functions & Overwhelming Security

A domestic manufacturer that has been making products, called cutting machines, for over 80 YEARS by accurately examining the materials.

Release cutting machine with a tough body that kept the tradition of HIGH QUALITY and an application that prioritized EASY TO USE.

In order to enable our customers to work more SAFELY, ACCURATELY and SPEEDILY, we have created a next-generation cutting machine by precisely selected each part.

 

Simple and Innovative Panel Design

The dark gray, which is as close to black as possible, is accented with the blue line, which also represent the company's logo color.

The design of operation panel gives a chic yet Innovative impression.

A 10.5-inch wide touch panel monitor is adopted and possible to select intuitively by iconizing the buttons.

 

Working Condition can be CHECKED by The Surroundings

Information LED, the newly added to the panel, displays the status of the photocell and the status of the machine, such as when replacing the knife.

The safety of non-operators is also increased by letting others know what kind of work is doing right now, so they can take care of themselves when they are closed to working area.

 

 

 

First Priority of Our Keyboard is Flexibility

Keyboard strength is an important part of the cutting machine.Cutting machine work is a long time taking process and if the keyboard is too strong, the operator will have to press the buttons many times in a day, which is tiring. On the other hand, if the keyboard is too light, typing error are likely to occur, and it will be damaged in a short time and difficult to repair.

We use the Cherry MX brown axis, which is the mechanical key that is the top in the keyboard field. Withstands hard use, well-thought-out input position and pushing pressure of 40g that is neither too light nor too heavy. This key has been selected by the world's masters of gaming keyboards.

 

 

Intuitive Positioning

The hand-cranked pulsar, which was developed with a focus on intuitive positioning, changes the moving speed depending on the turning speed.

Even when the distance is a little long and you move with a button, you can also quickly and accurately position by turning the pulsar quickly.

The operator doesn`t need to raise hands for touching the panel so the time to reach the panel can be shortened and work load on the operator is reduced.

 

Eliminate the Hassle of Exchanging the Knives

It may be troublesome to adjust the stop position when removing the bolt on the left side. By using the Knife Exchange Mode, it stops at a certain position.

 

 

 

Protect Your Fingers from Accidents

A standard equipment called Clamp Sensor which detects fingers and foreign objects in advance and raises the clamp automatically to protect your fingers pressed by the clamp.The four sensors reduce the occurrence of accidents.

>>Click for Details

 

 

Move slowly at the time of seeing

If you block the photocell, the clamping operation will be slow. Until now, the speed was adjusted by adjusting the step, but by limiting the speed, the risk of accidents can be reduced. In addition, it is even safer when combined with Clamp Sensor.

 

The space has been set up with easy-to-understand colors and pictograms for intuitive operation. Adopting a large icon and a resistive touch panel that can be pressed even while using work gloves, which are indispensable for work, the design is designed to reduce mistakes in pressing.
As a black background to reduce blue light, it reduces the burden on the operator.

All the functions that have functions but are not used and that are difficult to input are omitted, and the parts that are "Difficult to Operate" are eliminated. You can shorten the time for operator training by limiting the functions so that you can use it immediately even with a little training.

 

Knife Replacement and Refueling Guideline

We have made it possible to see the situation until the knife is replaced, which is difficult to manage, and the state until grease refueling.
It is now possible to see the status up to the knife replacement in the status bar at the top left of the screen.

 

 

Address List

You can browse the address you are using in a list. By using the title together, can search quickly even in repeat work. You can start the work directly by selecting the address you want to open.

 

 

 

Display Current Status in Self-diagnosis Mode 

Displays the current operating status. Therefore, the diagnosis can be executed promptly at the same time as the abnormality occurs, and the abnormality can be figure out with high accuracy. It leads to quick response such as repair and relating process after it.

 

Maintenance Mode

All inspections are summarized in maintenance mode. Knife Replacement, Oil Maintenance, Air Filter, Cut Line, Self-diagnosis, Backup, etc.. can be selected from this mode, which was first adopted in N1 Series.

>>Contact Us

>>Click Here for PDF Catalog



Features of E1 Series

The series has designed a simple operation that even beginners can use immediately. Operation training can be reduced with unprecedented intuitive operability, icons that can be judged at a glance, and simple functions.

With simple operation and large icons, input work speed can be shortened and work can be started immediately.

>>PDF Catalog Here


 



Ready to Fight with 7 Icons



We aimed to create an intuitive design that even the first person can quickly become familiar with. You can start cutting with one touch from the main screen.



18mm Large Numeric Keypad for Easy Operation with Gloves

18mm大型テンキーで手袋でもらくらく操作  
The keypad icon, which is the largest in its class, has been adopted with the intent of "We wish we could alleviate the frustration of touch operations while wearing gloves." You can control the back gauge as calculated.



Display 10 Addresses Simultaneously

10アドレスを同時に表示
On the address setting screen, a list of up to 10 data can be displayed simultaneously. The feature is that you can see the whole. It is equipped with basic functions such as calling data from a list, registering titles, and checking addresses in use.



4 Quick Access Icons

4つのクイックアクセス・アイコン
You can control the motor, lamp, etc. with the four icons located in the upper right of the screen. You can move directly from the data editing screen to cutting work.



Self-diagnosis for All 16 Items

全16項目におよぶ自己診断
The E1 series is equipped with a self-diagnosis function for all 16 items. The cause of an emergency can be identified quickly and navigation is smooth.



7-Segment Display of Trust

信頼の7セグメント表示
The 7-segment display, which has excellent readability, is used to display numerical values. The display is a black back screen with reduced irritation. Make your daily work more comfortable With this in mind, this E1 was created.



Cuts Power Consumption by Up to 50%!

最大50%消費電力をカット!
The E1 series is equipped with N-STOP, which allows you to enter standby mode after a certain period of time from interruption of operation. Do not waste precious electricity. In addition, the time can be set in units of 1 minute, and power consumption can be reduced by up to 50% per day. (From our research)



Full Memory Mode

充実の記憶モード  
In addition to the method of moving the back gauge back and forth to store the position information, it is also equipped with an "automatic memory mode" that stores when the knife is operated. The process can be overlooked by the simultaneous display of 3 processes.



Expert-friendly Feed Handle

玄人好みの送りハンドル
Equipped with a mono lever that allows you to freely manipulate the back gauge. The traditional under-table position promises the fastest positioning. You can specify the specifications of the grip ball at the tip. NC-64HFE1 and NC-80HHE1 are more direct hand-operated type.



Dedicated Cutting Switch

断裁専用のスイッチ
In order to enhance durability from all aspects as a cutting button, we used scientifically stable gold contacts for electrical contacts and polycarbonate for the body. The conical coil spring developed exclusively for the cutting machine is used for the spring that controls the pressing condition of the switch.



Safe Horizontal Mount and Cutting Switch

安心の水平マウント・断裁スイッチ
Based on the ergonomic knowledge, the cutting switch is mounted horizontally based on the concept that "the work will not be tiring the next day even if the work is done in a long time." The resin cover surrounding the front of the switch provides peace of mind in the event of accidental contact.



Knife Height Adjustment Mechanism

  • ●The NCW-E1 series adopts the middle rod method that allows you to see the adjustment amount as it is.
  • ●Adjustment is possible with one dedicated handle.
  • ●The NC-80HHE1 and NC-64HFE1 adopt the Turnbacks method that expands and contracts the drive rod.
  • ●The feature is that it can be adjusted only by turning it, so it is speedy.


N-Cutmaster(Automatic Cutting Data Input System)

  • Automatic cutting data input system based on CIP3/4.
    CIP4 data is received from the world standard JDF file, automatically calculated and passed to the cutting machine as cutting data.
    *Since JDF/CIP4 PPF data cannot be used directly as cutting data, installation of N-Cutmaster  can automatically converts to cutting data.
    ● Optional setting for D7 and D8 series. 
    ● The setting work of the operator can be greatly shortened, and the operating efficiency of the cutting machine can be improved.
    ●As it is possible to input in advance from the office, reliable production control and planned production are possible.
  • ●WindowsPC is necessary for installation.


Bend Detection Device

●Detection accuracy is 0.2mm. The operation stops even with a small gap.
●Cutting mistake when paper without properly hitting the back gauge condition can be prevented.
●Cutting mistake when the work is separated from the back gauge condition can be prevented.
●Cutting mistake when the paper is bending condition can be prevented.
● A powerful ally when cutting products with strict right-angle accuracy in fully automatic mode.



Paper Counting System

Display the total number of cut sheets with one touch.
After calculating the thickness of one sheet, the number of sheets is automatically calculated with one pedal.
You can save time and effort to calculate with a calculator.
● Count the number of sheets at the clamp height. The error is 1000 sheets, ±2 to 3 sheets.
●Measured values can be printed and saved. It can also be used as a voucher for number of sheets and as an operation record, which helps build trust with customers.
●The problem of insufficient number of sheets is eliminated when cutting.


Productivity improvement application number Utility model application 2004-6530
Filing date November 8, 2004
Registration number Registered utility model No. 3108619
Registration date February 16, 2005
Utility model holder Nagai Kikai Seisakusho Co., Ltd.
Creator Kunio Tanaka
Name of device Automatic counting system in cutting machine

 



Safety Support Device “CLAMP SENSOR” : Prevention of Finger Injury During Pedal Clamp Operation

Safety Support Device : CLAMP SENSOR
Prevention of finger injury during pedal clamp operation

  • During cutting operation, the cutting position of the work is adjusted by the operator by pedaling the foot clamp.At that time, the operator`hand is put under the clamp incautiously and can have an injury unfortunately.
  • Until now, safety measures have been taken to prevent accidents, such as attaching a cover to the pedal or using a safety auxiliary device such as a soft clamp to reduce the pedal pressure of the clamp. 
  • By installing "Soft Clamp Function", even if the finger is put by clamp accidentally, the pedal clamp pressure is restricted to 20kg so the finger did not get injured as expected.
  • Nevertheless ...the operator may feel insecure.... "I was surprised when I operated the clamp even though I had my hands in it." "I got injured by pinching my finger."  ・ ・ ・
  •  
  • What can we do for??

  • Isn't the accident recurring and burdening the cutting operator without taking measures to prevent the accident in a more complete state?

  • For this reason, we will introduce you the "Clamp Sensor" this time.

  • The Sensors beam at the bottom of clamp detects fingers ( or something) , then clamp stop and move up even if pedal has been footed.

  •  Don`t you think the operator be more relief than before.
  •  


Wanna Cut Thick Material Smoothly, Can We?


Depending on the product, there are materials which can not be cut well during cutting work, right? For example, if you cut a thick material on a plastic sheet, the cut surface may crack. Here is how to eliminate it........

「Low Speed Inverter   」!!

This is a new option that we send with full of confidence.

Combining an inverter and increased capacity motor, it is now possible to move the knife at ultra-low speed! Furthermore, in order to increase the cutting cycle, the rising speed from the bottom dead center to the upper end, is increased. It will be an option that brings a new twist to the conventional cutting concept. For details, see this video

https://youtu.be/0Sw9LHpeAIQ

 

Customers who are unsatisfied about cutting efficiency. Don`t you wanna try this? It may work...  ?

Please feel free to contact us.



Avoid Accidents Before Happen !!


The clamp sensor is a safety device that immediately raises the clamp gauge when four sets of sensors installed below the clamp gauge detect fingers or foreign matter other than the work. You can avoid accidents that you accidentally pinch your fingers or foreign matter placed on the work. By installing the clamp sensor, you can adjust the cutting position with peace of mind.

・When the workpieces are stacked low (Less)
When the clamp operation is in a wide range, the upper and lower sensors work together to detect foreign matter.
・When the workpieces are piled up (Many)
In a narrow clamp range, only the upper sensor works and detects foreign matter. 
It is now possible to avoid a clamp accident at the time of the day, which was difficult to prevent by any means, without touching the clamp. In the case of conventional soft clamps, even though the clamps are soft, the clamps were supposed to pinch a finger or the like, so even if the degree of injury decreased, the operator met with pain. On the other hand, by introducing a clamp sensor, the clamp rises before it hits the finger, so the finger is not even scratched. In addition, even if the work has waviness, curls, swelling of saddle stitch, etc., it can be handled by setting the sensitivity adjustment on the panel. Furthermore, it is possible to set the clamp operating speed in case of register in two steps on the panel.

■The clamp sensor operates within a range of 80 mm if the object is 5 mm or more and 1.5 mm or more behind the clamp edge. In addition, things that allow objects to pass through may not work. For details, see the instruction manual.
■The operation may be delayed depending on the clamp throw setting. For details, see the instruction manual.
■If the knife ring is removed when the knife is replaced, the sensor is blocked by the back gauge, or the sensor setting is turned off, it will not work.
■ The clamp sensor is a safety device. Do not overreliance on this function, and be sure that the operator pays sufficient attention to safety and works responsibly.



Manual Mode

Dedicated mode for storing cutting dimensions. It is possible to memorize at a fixed size and the number of times, and the tightening pressure for each process can be set  even when a product size decreases with each cutting so that the quality of the finish product can be increased.In addition, it is possible to reduce mistakes during operation because instructions can be entered on the screen by entering comments.



Auto Mode

Dedicated mode for operating cutting dimensions. Since the screens are switched greatly, it is easy to understand that it is in automatic mode. Also,even in the automatic mode, the pulse handle can be enabled for fine adjustment of the dimensions so it is possible to correct the dimensions without switching the screen.


Mode for Changing Background Colour

In order to show individuality according to the type of the work,you can change the background color from 143 types of options. In addition, since it can be set for each of the nine areas, a combination of 143 colors to the 9th power is possible.

 



Address Setting Mode

In this mode, the stored contents can display in a list and search for available addresses. The name and data can also register to the memorized address. In addition, data can be locked (read-only), so the important data can securely be protected. If you want to use the same data, the address can be copied with the copy function.



Self-diagnosis Mode

You can display the current state as well as the state when the diagnosis was executed. For this reason, diagnosis can be executed promptly at the same time as the occurrence of an abnormality, and it is possible to grasp the abnormality with high accuracy. Therefore, it leads to quick response such as repair.



Sequential Display Switching

Can change the language and display unit settings from the reset screen. You can switch in sequence with one touch of an icon without having to go through the tedious process.In addition, you can add up to 5 languages in addition to the presets.
(Japanese, English, Chinese (traditional), Korean, Thai)



High Contrast Main Screen

By improving the color scheme of the screen and optimizing the content to be displayed, the visibility is improved and the unprecedented operation crispness is realized. When the icon is touched,the response is expressed by the change in the icon color and the sound. Because the machine will be used for a long time, we respected the open feeling and clear response.

 

 



Fine Adjustment Fastest Legend “PULSE HANDLE”

A hand-turned pulse handle is struck by the sensation of turning a screw by hand. The back gauge operates at high speed when turned quickly, and 0.01 mm when turned slowly. An item that is indispensable for fine adjustment of dragonflies that you can't let go of once you use it.


Installation of 12.1-inch Touch Panel

Screen size, power consumption, visibility and detection accuracy are optimistically balanced.The hardware uses a proven matrix resistance film method. In addition, the pressure on the screen is detected as a parameter,the touch input can be performed with gloves. Screws are used as the mechanical fastening method for the stability of operation.



N-Specification Switch

Twin points are used for the electrical contacts to build a double fail-safe. The switch spring has a rate set specifically for cutting and it`s body is used the polycarbonate material to improve durability from every aspect.



“Key Touch” for Heavy Users

"The Unique Secret of  the Silky Touch"
It lies in the repulsive characteristics proportional to the stroke of the keys and the transient characteristics set from the ergonomic knowledge. Pressing down is described as "not too light and not too heavy", 40cN (centinewton), about 40g.The keystroke is 4mm deep, key switch on position is 2mm after pressing down and wide input judgment . Therefore, you can input without pressing the key all the way to the end, which can reduce typing errors caused by the suppression of keystrokes and can help for high-speed typing.


Limit Created by Human Hands

In the D9, the moving part under high load is a sliding pair, and the sliding surface is scraped. A highly accurate flat surface of 3/100 mm or less is obtained, achieving both high rigidity and wear resistance. And it is worth noting that the clearance is formed over a very long distance. Its strength lies in the precision with which it can be moved smoothly in all places. In addition, we have obtained a high level of lubrication performance that cannot be achieved only by smoothness by adding a minute recess to the surface. Therefore, it keeps the ideal lubrication condition even under severe usage conditions and realizes extremely smooth and powerful cutting. In addition, the scraped surface has a quaint texture that feels the warmth of human hands and reminds even the life of a craftsman, compared to the orderly surface of mechanical processing.


Power Up by 20%

The flywheel, the source of the power of the cutting machine, has been enlarged. The diameter is 340 mm, which is 15 mm larger than before. This slight change has increased the moment of inertia, which is a factor that directly affects sharpness, by 20%.In order to utilize powered up source,the clutch has also more efficient than before.



Direct Drive Feeder Motor

Electric motor and drive unit are directly connected by the direct drive which is used for the feeder that moves the back gauge. As a result, compared to the conventional feeder with a reduction gear, the first-order lag element to be controlled can be omitted, and the dynamic characteristics up to the start and stop of the response are extremely good.



38 mm Reinforced Shaft

The components that convert the rotary motion of the flywheel into the vertical motion of the knife have been strengthened by changing the shaft size from φ32 to φ38. Therefore the moment of inertia of area has been increased by 1.99 times;and thus the rigidity of the system was significantly increased. The performance of high power output source is fully brought out.



Quiet Grinding Screw

The feed device uses a linear motion mechanism that rotates the screw. A ball type is used for this screw, which has less rotation resistance than general screws. In addition, the screws are polished by grinding and have excellent shape accuracy. Therefore, it keeps the actual moving distance and minimize the display error on the screen.



Ideal Balance of Machine

The center of gravity is set at a height of 520 mm above the ground. The mass is concentrated in the center as much as possible so the overall mass balance of the cutting machine is improved. As a result, the effect of unnecessary vibration on the knife can be reduced, resulting in stronger cutting and a characteristic cut-off sound.



Super High Strength Guide Rail

A unique super high strength guide rail supports the back gauge. Its strength is immovable a 200 kg which is equivalent to the energy level of hundreds of kJ (kilojoules).The guide rail uses an extremely strong material,heat-treated SCM steel,for its reliability.



Pen Tray Attached

160 mm in length, 80 mm in width, 13 mm in height, there is no trouble in placing a pen. When you want to make a marking or to take a memo, you can use it to place a pan as a blind spot.



Scale Tray Attachment

950 mm in length, 70 mm in width, 2 mm in height, Here`s the handy scale tray . Since there is a prominent on the panel, you don`t need to worry the scale drop off during  cutting operation. It is easy to take out anytime you want to use.



USB Port Attachment

Attachment of two USB 2.0 compatible communication ports, which can manage system updates and data. Since the communication terminal can be charged, schedule management can be performed near the cutting machine, further accelerating the speed of business up to now. In addition, since you can communicate without worrying about the battery level, you can speedily navigate using a videophone. In addition to this, you can also realize the development of technology transfer using video. It is also possible to leave the intelligence that can not be conveyed only by letters to future generations...



Version Comparison Table

 

  D1 D2 D3 D5 D6 D7 D9
100mm Knief Lifting Unit          
Brushless Clutch            
Turnbuckle          
Ball Screw/Slide Way     Δ
Direct Drive        
Servo Motor       Δ
Touch Panel         Δ
Digital Clamp          
USB Memory            
Two-Handed Type Test           Δ
Phototube for Type Verification           Δ
Knief Ring Limit      
Knief Slow Motion         Δ
Hand Operation Sensor        
Soft Clamp           (●) (●)
Pen Tray   Δ
Ruler Tray    
Clamp Plate Front Tightening          


Large size

Lineup of 3 sizes of cutting width 1370 mm, 1160 mm, 1020 mm with two models with different personalities.

NCW-D9

High-end model with improved rigidity for more accurate cutting, 12.1 inch touch panel display, mechanical numeric keypad, pulse handle, and reach to itch



NCW-E1

8-inch touch panel display, large size icons can be operated intuitively. Sophisticated design model “that can be operated immediately from today”.



中、小型サイズ

断裁幅 800㎜、640㎜ の2つのサイズをラインナップ

NC-80HHE1

強固なモノコックボディでしっかり切れるシングルアーム断裁機。8インチタッチパネルを搭載し、今日からでも直ぐに操作できるスマートデザイン      

NC-64HFE1

小型であっても強固な一体型ボディで正確に切れるシングルアーム断裁機。8インチタッチパネルを搭載し、今日からでも直ぐに操作できるスマートデザイン

重断裁モデル

断裁幅 1600㎜、1370㎜ の2つのサイズをプレミアムな仕様でラインナップ

NCW-137HFD8

重断裁、特殊製品の断裁を目的に専用設計されたボディで正確に切り続けられるプレミアム断裁機。      

NCW-160HFD9

特殊な製品やハトロン判などの大きなサイズ断裁を目的に専用設計された1600㎜サイズ断裁機。

Size of Cutting Machine

 

    NCW-137HHD9 NCW-116HHD9 NCW-102HHD9
Cutting Width mm  A 1,370 1,160 1,020
Cutting Length B 1,340 1,160 1,020
Cutting Thickness C 160 165 155
Front Table Length D 695 635 635
Table Height E 850 850 850
Front Base Length F 700 690 600
Back Table Length G 1,740 1,480 1,290
Base Length H 790 790 790
Base Rear Length  I 1,315 1,065 875
Frame Width  J 2,520 2,360 2,220
Shaft Protrusion Width  K 10 10 10
Side Table Length  L 650 650 560
Side Table Width  M 850 850 750
Machine Width  N 3,070 2,860 2,520
Machine Length  O 2,805 2,545 2,265
Machine Length(Bottom)  P 1,050 1,050 1,050
Machine Height  Q 1,565 1,560 1,560
Knief Length  R 1,610 1,390 1,250
Maximum Tightening Pressure  kg  S 4,000 4,000 4,000
Number of Cuts per minute  回/min  T 42 42 42
Motor for Knife  kw  U 1.5 1.5 1.5
Tightening Motor  V 1.5 1.5 1.5
Feeding Motor  W 0.6 0.6 0.6
Air Motor  X 0.85 0.85 0.42
Total Power Capacity  Y 4.45 4.45 4.02
Weight kg   Z 4,400 4,000 3,500